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OrbiIQ
Machine-integrated traceability, process control, MES and warehouse management, built for mid-sized manufacturers.
Two things stop most manufacturers putting in an MES. The cost, and the fear that it won’t connect to the machines they already own.
OrbiIQ was built for exactly that problem. It connects directly to the equipment on your line, it runs in days rather than months, and it’s priced for a mid-sized manufacturer rather than a global group.
The machines we already connect to
This is usually the first question, so here’s the answer up front.
- Processes: laser marking, solder paste application, automatic optical inspection, mounters, reflow and soldering, manual insertion, robotic arms
- Machine brands: Panasonic, Asys, Nutek, Fuji, Sakaya, Aurotek, Soltec, KohYoung, Omron, Tamura, WillTech
If your equipment isn't on this list, tell us what you have. Machine integration is what we do most.
Traceability is becoming a legal requirement, on a published timetable
Collecting the data properly typically takes 12 to 18 months to set up. Companies that start early treat compliance as market access rather than a scramble.
Process Control, Traceability & MES
End-to-end traceability
Every component, process and operator tracked across production lines, from serial number marking through to shipping and warranty claims.
Unit-level traceability
Each serialised unit and component tracked across stations, batches and processes. Not just lot or pallet level.
Bidirectional genealogy
Trace finished goods back to raw materials and forward again. Fast defect isolation, supplier accountability, material audits.
Machine and operation level process parameters
Configure and validate process settings inside machine interfaces or at the operator.
Real-time alerts and auto-stop
Detect anomalies, raise alerts, halt machines before defects are made.
Real-time operator and machine data logging
Operator actions, process parameters and machine states captured live.
Work order and batch trace association
Every batch linked to exact production events, tools used and shift schedules.
Integrated barcode and QR tracking
Every movement of raw material, WIP and finished goods across work centres.
Digital audit trails · Resource usage traceability · Mobile traceability capture · Fraud and counterfeit prevention
Compliance ready
Built for ISO, IATF and other quality standards.
The AI layer
- Causal analysis to find where issues originated
- Real-time anomaly monitoring
- Predictive maintenance from usage patterns
- Digital twin differential analysis against optimal process flow
- Advanced pattern recognition for recurring quality issues
- Automated regulatory compliance monitoring
- Recall impact simulation using historical trace data
The numbers
- 60 to 70% reduction in investigation time
- 90% faster identification of affected components during a recall
- Up to 75% reduction in time to resolve quality issues for companies running MES
Warehouse Management System
An enterprise WMS designed to work alongside SAP and Oracle, managing receiving, storage, inventory and material planning for manufacturing. It complements your ERP rather than replacing it, which is the difference between a six-week project and a two-year one.
Resource optimisation
Better handling of inventory, space and time.
Warehouse execution
Improved throughput and accuracy on the floor.
Inventory management
Control stock levels to cut cost and improve fulfilment.
Outbound efficiency
Order processing, picking, packing, palletisation, invoice mapping and shipping.
Business analytics
Reporting and dashboards for real decisions.
Customisable simplicity
Dynamic ASN import templates, visibility dashboard, RFID, QR code-powered mobile module.
Mobile power for production
No complex hardware or full SAP Fiori deployment needed. Floor operations run from a phone.
Returns and cancellations
RTV cancellations, batch GR cancellations, return-from-production resync, pick list cancel and close with reason capture.
10% to 50% reduction in inventory storage and handling costs · close to 100% inventory accuracy · real-time response to inventory changes
What the platform covers
Administrative settings
- Covers
Organisation, account policy, designation, department, user and role management
ERP interface
- Covers
Configuration, status monitoring, SAP and Oracle
Master data
- Covers
Business partner, unit of measurement, storage area, packing and palletisation, material master, project master, operations master, resource management, smart scan, sequence master
Warehouse Management
- Covers
Streamline inventory, track stock, and manage warehouse operations efficiently.
Production management
- Covers
Production management, BOM, process control, machine connectivity, production routing, work order, traceability
Visualisation
- Covers
Real-time dashboards and reports
Why OrbiIQ rather than a large MES vendor
- It connects to what you already own. Brownfield integration is where most MES projects stall. Our machine list is the answer.
- Built-in ERP modules. No ERP? Essential ERP functions are included, so you don’t need separate software to start.
- Mobile-first. Warehouse and production teams can use it immediately without a training programme.
- Days, not months. Running in days, with support a call away.
- Priced for mid-sized manufacturers. Not enterprise licensing.
- Built by people who came from automotive manufacturing. Our founder spent eight years at Bosch in automotive and embedded electronics, managing products used by vehicle manufacturers worldwide. We understand a line changeover without needing it explained.
Case study
A global electronics manufacturer, Thailand and Philippines. 60+ SMT production lines, 500+ machines.
Before: No inventory control once material entered production. Untracked material loss. Wrong components used, causing recalls. IC programming errors causing more recalls. Outgoing quality checks skipped, so soldering defects reached customers. No control over moisture-sensitive components. No real-time machine communication, so downtime dragged. Missing data on materials, processes and handling put certifications at risk. OEM clients in automotive, aerospace and medical demanded full traceability the factory couldn’t provide.
What we did: Integrated all critical machines with OrbiIQ over IIoT for live status monitoring, error reporting and alarms, with automatic pausing on anomalies….
Results:
95%+ trackability in inventory · 60 to 80% reduction in field failures and warranty claims · 20% improvement in production throughput · ~25% reduction in rework and scrap costs · manual inspection errors cut by up to 95% · compliance reports generated automatically
Tell us your challenge.
A system that keeps breaking. An ERP that doesn’t reach the shop floor. Trading partner data arriving as PDFs. Alerts nobody can keep up with. Roles you can’t fill. An AI project stuck at pilot. Send us two lines and we’ll tell you straight away whether we can help.
Together: Our Wisdom, Your Success.
Have any Question to our team?
Which machines does OrbiIQ integrate with?
Panasonic, Asys, Nutek, Fuji, Sakaya, Aurotek, Soltec, KohYoung, Omron, Tamura and WillTech, covering laser marking, solder paste, AOI, mounters, reflow, manual insertion and robotic arms.
Do we need an ERP first?
No. Essential ERP functions are built in, and it integrates with SAP or Oracle if you have them.
How long does deployment take?
Days for a single module, weeks for a full multi-line traceability deployment.
Does it support unit-level traceability?
Yes, with bidirectional genealogy in both directions.
Which standards does it support?
Built for ISO and IATF, with automated compliance reporting and full digital audit trails.